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Multiple materials
For strength and comfort.
3D-Printed Insoles, Engineered Layer by Layer
TECH
TURN YOUR IPHONE INTO A PRO LEVEL FOOT SCANNER
The WearSun app captures an accurate 3D model of each foot—length, width, arch height, and overall shape—so your insoles start with data, not guesswork.
Using your iPhone’s depth-sensing, FaceID-style technology, the app projects thousands of invisible points and measures how they bounce back. This creates a precise 3D model that captures the micro-contours of your feet in remarkable detail.
3D foot scan analysis
WHERE YOUR SCAN BECOMES YOUR INSOLE
Powerful orthotic CAD software, tuned for personalization.
Once your scan is captured, our design software analyzes your 3D model and your quiz responses together—building a complete picture of your foot structure and support needs. You’ll see clear 3D visualizations, pressure/force-style graphs, and design tools that help identify structural patterns—so every adjustment is intentional.
How we personalise
- Data + quiz insights (activity, footwear, discomfort areas)
- 3D visualization tools to evaluate shape and fit
- Design controls by zone: heel, midfoot, metatarsal, forefoot
- Flexibility tuning to support a healthy range of motion
A WearSun podiatry professional reviews the scan data and designs your insoles within the software to match your needs and preferences.
Built-in design options
Cushioning zones, impact-absorption materials, stability/control elements—and optional readiness for sensor-based monitoring (when applicable).
Next: From digital design to physical print.
Multi Pellets CUBE 3D Printers
The most advanced, eco-friendly, and precise foot orthotic manufacturing.
WearSun insoles are produced on a state-of-the-art system engineered for precision and efficiency in custom orthotic manufacturing. Using Fused Granulate Fabrication (FGF), we print with recyclable TPU pellets, unlocking multiple hardness levels, colors, and performance characteristics.
3D-printed differently
Most insoles are cut from foam sheets. Ours are 3D-printed from the ground up.
This means your insoles aren’t shaped. They’re digitally constructed.
Layer by layer, we control:
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Multiple firmness levels
Within a single insole.
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Precision support zones
Tailored to movement and pressure.
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Advanced internal lattice patterns
For airflow, durability, and responsiveness.
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Integrated performance colourways
Printed directly into the structure.
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Personal Signature
Multi Color
Explosive movement requires controlled rebound
Our podiatrist reviews your foot data to design the right balance of support, cushioning, and alignment.
Multi Material
Engineered from the ground up
Multiple materials in a single insole allow us to target different zones with different properties — soft where you need comfort, firm where you need support.
Multi Hardness
Tuned to your exact pressure map
Hardness levels are mapped directly to your pedobarographic scan, delivering precisely calibrated resistance at every pressure point.
Multi Zone
Every zone. One insole.
Heel, arch, metatarsal and toe zones are treated as independent biomechanical systems — each printed to your exact anatomy.
Multi Pattern
Structure that moves with you
Different lattice patterns control energy return, shock absorption and airflow — precisely placed for your foot type and activity.
Multi-Pellet Materials
The Multi Pellets Printed Insoles from Voxelcare utilize a multi-pellet fusion process to deliver a seamless blend of flexibility and support. This advanced 3D printing method ensures consistent material distribution, resulting in durable insoles that offer targeted pressure relief and excellent foot alignment. These insoles are engineered to provide enhanced comfort for individuals seeking orthopedic solutions, accommodative (non-corrective) support, or retail-based footcare products. Available in various colours, our pellet-printed insoles are the perfect choice for long-lasting, custom foot support.
Print capability
3D printing allows the highest Precision fit (0.1 mm accuracy)
High quality
Durable and High quality product
Time lapse camera
Able to produce Thinner profile and light weight feel for 100% comfort
Full integration
Efficient production (faster turnaround)
Recyclable
100% recyclable printing material
Greener
Reduce waste in insoles production
No dust
Clean and dust-free operation
Quiet
Considerably less noise
Precision You Can Feel
Every pair is built from your unique scan data and finished with a detailed quality check, so what's designed is what you feel, step after step.
- Left and right feet designed individually
- Fit and finish reviewed before shipping
Start Your Journey
Ready to Build Your Pair?
Start with a quick scan and a short quiz—we’ll handle the rest.