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Precision Manufacturing With Less Waste
Better for Your Footprint.
And Your Footprint.
Better technology shouldn't come at the planet's expense.
We believe technology should support the balance of your body while respecting the world you move through. That’s why we think carefully about how our custom insoles are designed, what they’re made from, and how they’re manufactured. From digital foot scanning and made-to-order production to material-efficient 3D printing and durable TPU, we’re building a more intelligent way to make custom orthotics.
Less Waste. By Design.
Precision Doesn't Just Fit Better. It Wastes Less.
By designing each pair individually, we avoid the waste built into standard footwear manufacturing.
Made only after your data is complete
Digital fitting replaces physical inventory
Built to last, not to be replaced
Less waste. More output. Smarter production.
Traditional manufacturing removes material. We put it where it belongs. Traditional CNC milling starts with a solid block and cuts away material until the final orthotic remains—leaving much of the original material behind as production waste.
WearSun takes the opposite approach. Our additive manufacturing technology builds each custom insole layer by layer from TPU pellets, placing material according to the digital design. More material becomes product. Less becomes waste.
The Numbers Don't Lie.
TRADITIONAL CNC
1 solid block of 750g → creates 1 pair of custom insoles
WearSun 3D Printing
750g container of TPU pellets → generates 6 pairs of insoles
Waste Has a Cost. Smarter Manufacturing Creates Less of It.
EVA waste per CNC pair
Recyclable but costly to recover
TPU waste per 6 WearSun pairs
Clean, efficient, by design
Traditional CNC milling generates significant EVA waste that, while recyclable, requires additional energy, labor, and transportation to recover.
WearSun 3D printing minimizes production waste from the start, using recyclable TPU in a cleaner, more material-efficient process.
